The mobile unit with a maximum capacity of 1000 kg/h in continuous operation is developed and constructed for the recycling of used tyres.
Waste2oil technology is a process of thermochemical conversion. This process is based on the decomposition of organic materials by the action of heat without access to oxidizing substances, in the anaerobic environment.
After the recycling process of waste, we have three main products: Oil, Gas, Carbon Black, and Steel.
All the obtained raw materials can be used ecologically as input material for further processing, but above all for the production of energy and for transportation.
The volume of the products depends not only on the composition and properties of the feedstock but also on the process conditions during the recycling process itself, e.g., input material type, process temperature, heating rate, residence time, hydrodynamic conditions, other equipment of the unit, especially way and method of condensation.
The individual volumes of the products, depending on the conditions described, within the range:
30 to 90% by weight
5 to 36% by weight
3 to 45 % by weight
Waste2oil technology is developed and constructed as a technology without waste. All of the products obtained can be safely used.
Process Gas can be used to power gas turbines to produce power for its use, without the permanent need to connect to an external power source for their operation. The process gas is almost always, due to its difficult storage and compressibility, used as a fuel with high energy potential.
Unit TDU 1000 can process up to 8,000 tons of used tyres per year, and produce a significant amount of:
With a calorific value of approx. 40 MJ/kg
With a calorific value of 31 MJ/kg
Depending on the extent of optional peripherals, we can then produce an interesting amount of usable electrical and thermal energy, or optionally cooling, from the products obtained in this way.
Waste2oil technology as well as its optional peripherals are arranged in mobile modules, which can be located and operated only on a paved area up to 600 square meters.
Installed sophisticated safety systems minimize, or in some cases eliminate possible erroneous operator commands. An indication of a process anomaly, these systems can correct or remove the causes of this anomaly. When there is an indication emergency condition, the system will shut down in all circumstances in a controlled manner.
The individual modules and other critical points of the device are equipped, in addition to the essential mandatory security elements, also by an advanced camera circuit with detectors and sensors, which is part of the central control. In case of any danger, these advanced safety elements activate the switch-off sequence of the entire device and shut down the process in a controlled manner.
The functions of safety systems are not limited by a possible power failure. The technology is equipped with an electronic backup power supply, which fully covers the energy needs for the safe shutdown of the equipment.
